Peak season doesn’t end at delivery: why retailers need to plan for the January returns wave now
For many retailers, peak season planning focuses on getting orders out of the warehouse and delivered before Christmas. Yet delivery is not the end of the journey.
The purchases made during Black Friday and the weeks leading up to Christmas will create a second operational peak in January. Products will move back through customer service teams, carrier networks, customs, warehouses and finance systems before they can be refunded, restocked or resold.
This is not a minor part of the peak trading cycle. Research from Retail Economics and ZigZag forecast that UK non-food returns would reach £25.1 billion in 2025, equivalent to 19.5% of online orders. Clothing recorded an even higher average return rate of 23.6%.
The lesson for Peak 2026 is clear: a successful festive season cannot be measured by outbound sales and delivery performance alone. Retailers also need a plan for what comes back.
January exposes weaknesses that peak sales can hide
Returns can increase quickly once Christmas is over. In January 2026, more than £1.5 billion of unwanted Christmas purchases were expected to make their way back to UK retailers, with volumes forecast to rise by around 25% during the first full working week of the year. At quieter times, a fragmented returns process may appear manageable. During January, however, every gap becomes more visible.
A returned item may need to pass through several separate systems before its journey is complete. The customer requests a return, a label is issued, the parcel enters the carrier network, customs information is submitted, the product arrives at a warehouse, its condition is assessed and the refund is approved.
If the information connecting these stages is incomplete, the return can stall. The warehouse may receive an item it cannot immediately identify. Customer service may not know whether the parcel has crossed the border. Finance teams may issue refunds without knowing what has happened to the stock. Customs evidence may be held separately from the original transaction. The individual delay may seem small, but multiplied across peak-season volumes, it can tie up significant amounts of stock and working capital.
Cross-border returns need more than a label
Domestic returns are largely a logistics exercise. International returns are also a customs exercise. The movement must be supported by accurate information, including the product description, value, commodity code, country of origin and the reason for return. It must also be possible to connect the returned item with the original order and the relevant customs records.
Poor data can result in parcels being delayed, incorrectly treated as new imports or charged duty and tax again. It can also make it more difficult to establish whether a business is entitled to customs relief or a repayment.
Depending on how goods originally moved and where they are being returned, different customs arrangements may apply. For example, Returned Goods Relief can allow eligible goods that were previously exported from the UK to be re-imported with relief from Customs Duty and import VAT. HMRC applies specific conditions, including requirements concerning the identity, condition and timing of the goods.
There may also be opportunities to reclaim import duty previously paid when imported products are subsequently returned and re-exported. Eligibility is not automatic. Businesses need the correct customs procedure and a reliable audit trail linking the import, customer return and subsequent export. If that evidence is not captured as part of the returns process, it can be difficult to rebuild several months later.

The real objective is to recover value quickly
Getting a returned parcel back into a warehouse is only one measure of success. The more important question is how quickly the business can recover value from it.
Seasonal products have a particularly short resale window. A winter coat received and inspected in early January may still be returned to stock and sold at a reasonable margin. The same coat sitting unidentified in a returns queue for several weeks may eventually require a heavier discount, be diverted to an outlet or miss the season completely.
This creates a direct link between returns processing and inventory planning. Retailers need clear rules for inspection, grading and disposition before January volumes arrive. Teams should know whether products can be:
- returned immediately to available stock
- cleaned, repaired or repackaged
- resold through an alternative channel
- consolidated and returned to their country of origin
- recycled or responsibly disposed of
Visibility matters throughout this process. Customer service, warehouse, finance and customs teams should not be working from different versions of the same return.
Planning should begin before the first peak order
September may feel early to prepare for January, but the returns process needs to be tested before peak trading begins. Retailers should use the coming weeks to examine whether their returns policy, carriers, customs arrangements, warehouse capacity and internal systems can manage a sudden increase in volume. They should also confirm what data will be captured when a return is initiated and whether it can be matched with the original sale, import declaration and export movement.
Useful questions include:
- Can every returned item be linked to its original order?
- Is the product and customs data complete and consistent?
- Who is responsible for the return declaration?
- Can the business identify returns that may qualify for duty recovery?
- How quickly can an inspected item become available for resale?
- What happens when a parcel arrives without the expected data?
- Do customer service teams have visibility of the complete return journey?
Peak season does not finish when the final Christmas order reaches the customer. It finishes when returned products have been identified, cleared, refunded and placed back into the most appropriate sales or recovery channel.
Retailers that treat January as part of peak planning will be better placed to protect margin, release working capital and recover more value from the stock that comes back.

Sources
- Retail Economics and ZigZag: UK Returns Benchmark 2025
- ZigZag: Annual Returns Report
- InternetRetailing: UK retailers face January returns challenge worth more than £1.5 billion
- HMRC: Pay less import duty and VAT when re-importing goods to the UK
- HMRC: Claim a repayment or remission of charges on rejected imports
